Sep 20, 2017

USS Maloy, the "Power Company"

The appearance of the cable section that hung on a bulkhead aboard Maloy
In 1964, I received orders to report to the USS Maloy, a destroyer escort (DE-791).  She was home ported in Groton, Connecticut, at the submarine base.  It may seem strange, but there were two surface combatants based in Groton, the Maloy and the destroyer USS Witek (DD-848).  Both the Maloy and Witek were assigned to the Navy Underwater Sound Laboratory as research vessels.  The sub base grudgingly tolerated the presence of two members of the surface navy.  When we were in port, we berthed at the two "finger piers" at the southernmost end of the base.

I actually reported aboard Maloy in Bermuda.  She was engaged in sound research associated with the then-secret Sound Surveillance System (SOSUS), a chain of underwater listening posts located around the world in places such as the Atlantic Ocean near Greenland, Iceland and the United Kingdom.  One of the central computing facilities for SOSUS was in Bermuda and we frequently went there to conduct research projects.

Not long after I reported aboard as Chief Engineer, I noticed a cross-section piece of very large three-conductor cable, approximately 10" in diameter, mounted on a bulkhead with a plaque expressing gratitude from the people of Portland, Maine, dated April, 1948.  I knew there had to be an interesting story there.

The root of the story goes back to a decision early in World War II.  The British requested in June, 1941, that the U.S. design and produce an oceangoing convoy escort and anti-submarine vessel that might be deliverable under the recently signed Lend-Lease Agreement.  In their war against Germany and Italy, the British had exhausted the hard currency needed to buy expensive armament, and the Lend-Lease program, promoted by President Roosevelt, was a life saver.

Captain E.L. Cochrane of the Bureau of Ships had already drawn up the requirements for such a vessel, as the U.S. Navy had been considering such a need for a couple of years.  The navy referred to the design as the "austere vessel" program, as the ship under consideration was a "no frills" design suitable for rapid manufacturing in large numbers.  By November, 1941, the first order, for fifty ships, had been placed with four shipyards -- Boston, Mare Island, Puget Sound, and Philadelphia.  These first ships were the Evarts class Destroyer Escorts.  They were powered by a diesel-electric propulsion system.  This first order was intended to produce ships that would be immediately delivered to the Royal Navy.  As the Destroyer Escort program expanded to include ships for our own navy as well as the British navy, four separate classes became defined -- Evarts with diesel-electric propulsion, Buckley-class with steam turbine-electric propulsion, Edsall-class with geared diesel drive, and John C. Butler-class with geared steam turbine drive.  The ships were designed so that hull production could begin even before it was known which power plant would be available at the moment it would be needed.  The hull design could accommodate any of the four propulsion options.  Incredibly, over the next three years, the U.S.A. would produce more than 400 of these ships!

Maloy was a Buckley-class ship.  She had the turbo-electric option.  A steam turbine drove an electrical generator of the synchronous type.  It drove a synchronous motor that turned one rotation for every fourteen rotations of the generator.  In this way, it behaved like there was a set of gears between the motor and generator.  To back down, instead of using a separate "reverse turbine" as most destroyers had, you merely had to reverse the electrical polarity in the stator windings of the motor.  Bingo!  You were now spinning the propeller in the opposite direction.

When I first reported aboard, I had just finished my tour as the main propulsion assistant on a destroyer, the USS Hugh Purvis (DD-709), that was driven by a geared turbine plant.  I had two immediate impressions of the Maloy's plant -- It was immaculately clean and extremely quiet.  I would learn to love the design simplicity of this class of ships.  In engineering-speak, each fire room contained a single D type boiler which produced superheated steam at a pressure of 450 PSI and a temperature of 750° F.  Each engine room contained one main propulsion generator rated at 4600 kW, 2700 VAC, 93.3 Hz, 5400 RPM, one ship service turbo generator rated at 300 kW at 450 VAC/40 kW DC, and a 6000 SHP, 400 RPM main propulsion motor. The ship also had the capability of operating both main motors on a single main generator.

The power plant of the Maloy produced 6,000 horsepower per shaft for a total of 12,000 shaft horsepower.  In electrical terms, this converts to about 8.9 megawatts.  For comparison, when I managed the University of Oklahoma's power plant, it had a maximum capacity of 12.5 megawatts.  So we could say that the Maloy had an equivalent power generation capacity of a small to moderate municipal power plant.

In 1946-47-48, the state of Maine was experiencing a terrible and persistent drought.  Much of Maine's electrical grid depended on hydroelectric power plants.  The Bodwell Water Power Company Plant, built in 1906 on the Penobscot River in Milford, produces about 8 megawatts.  The Ellsworth Power House and Dam, on the Union River, built in 1907, produces about 3-1/2 megawatts.  Another Penobscot plant, the Black Bear Hydro plant, generated about 3-1/2 megawatts.  The state was peppered with small hydroelectric plants for which a serious drought could be disastrous.  To complicate the matter, the drought was creating an environment in which wildfires were rampant.  The city of Portland began rationing electricity while it looked for a solution to a potential total loss of electrical power.  The U.S Navy had such a solution in its fleet of World War II turbo-electric powered destroyer escorts!  Maloy was chosen to help Portland along with a sister vessel, the USS Foss (DE-59).

The cable cross-section I had seen mounted on the bulkhead was cut from a power cable that ran ashore from the Maloy, which was moored at a waterfront pier.  The massive cable led down the pier from the ship to a shore power distribution point.  According to Historycentral.com, describing Maloy in its area of naval history, "During this time she also successfully completed emergency assignments. At Portland, Maine, 11 November 1947 to 25 March 1948, Maloy provided electrical power for the city when, because of extreme drought conditions, local power companies could not draw on their normal power source, the lakes and rivers of the area."  

According to author George Stewart, in an article entitled "Going Ashore: Naval Ship To Shore Power For Humanitarian Services," for the Naval Historical Foundation, "During World War II, a total of five ships of the Buckley Class and two British Captain Class frigates were converted into floating power stations for the purpose of supplying electrical power to shore in the event of a power outage."  He goes on to point out, "A major part of the conversion process consisted of the removal of torpedo tubes and installation of large cable reels located on the 01 Deck."  It appears that Maloy never went through this conversion, but one of her sister vessels, USS Foss (DE-59), another Buckley-class ship was converted.  In this picture, you can see large cable reels on Foss' -01 level:


Foss and Maloy were moored alongside each other as they powered the entire city.

It would be interesting to know if we could be as resourceful today...

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